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LEADER IN MECHANICAL MAINTENANCE FOR HEAVY INDUSTRY

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SERVICES

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Mechanical Maintenance

We provide mechanical maintenance on many types of mechanical systems & equipment, machines & components, including: cement mills, kilns, motors, mechanical drives, rotors, filters, fans, gears, bearings, explosion vents, air tanks, blowers, compressors, conveyors, pumps, pipes, mobile equipment etc.

 

Our activities:

  • Preventive Maintenance;

  • Condition-Based Maintenance;

  • Predictive Maintenance;

  • Corrective Maintenance;

  • Predetermined Maintenance.

We are responsible to:

  • Service machines before any failure or breakdown occurs;

  • Quickly return machines to operation in the event of a failure or breakdown;

  • Fault-finding and repair of systems and equipment;

  • Modifying, repairing or replacing systems and equipment;

  • Participating in Risk Assessments and Permit to Work preparation.

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Steel constructions

Our activities & responsibilities:

  • Cutting, assembling and repairing steel structures; 

  • Use a range of cutting and shaping tools and equipment to prepare sections for assembly;

  • Use a variety of standard welding and bolting processes to assemble and join materials in engineering workshops and on site;

  • Working at heights;

  • Completing the processes safely, quickly and economically;

  • Organizing good site co-ordination for a smooth running project;

  • Avoiding the risk of accidents and delays;

  • Selecting the adequate rigging methods and devices;

  • Providing safe access and working positions;

  • Safe placing of steel components;

  • Providing stability and structural adequacy of the part-erected structure, etc.

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Lifting operations & Erection

Our activities:

  • Erection of machinery, equipment, structural steelwork etc;

  • Assembly of steel components;

  • Lifting and placing components into position and connecting them together;

  • Bolting;

  • Welding;

  • Aligning.

During the erection we are closely following the below listed tasks:

  • Establishing that the location is suitable and safe for erection to commence;

  • Lifting and placing components into position, by using cranes, jacking or another adequate lifting equipment;

  • Obeying safe access and working positions;

  • Safe lifting and placing of machinery, parts or components;

  • Stability and structural adequacy of the erected structure.

SERVICES
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ABOUT

  • Constant care for Customer satisfaction;

  • To work productively in order to add value, by increasing the productivity, we aim to decrease costs and reflect that to our Customers;

  • To encourage harmony, effectiveness and creativeness by teamwork;

  • To cooperate with our subcontractors and specialist teams in every opportunity towards continuous improvement in a win-win approach;

  • To consult with our employees on matters affecting their health and safety;

  • To provide and maintain safe tools, machinery and equipment;

  • To provide information, instruction and supervision for employees;

  • To ensure all employees are competent to do their tasks and to give them adequate training;

  • To prevent accidents and cases of occupational illnesses;

  • To maintain safe and healthy working conditions;

  • To have “zero accidents” in every project we undertake;

  • To obey health, safety and environmental protection rules always, without any exception.

ABOUT

2014

Year Established

400+

Projects Completed

0

Accidents

0

Complaints

PROJECTS

PROJECTS

REFERENCE

  • Dismantling of old and installation of new Inlet Screw and Trunnion at Cement Mill;

  • Manufacturing and installation of metallic platform for safe access of cement trucks;

  • Fabrication, modification and erection of Silo;

  • Construction of silencers for radial fan;

  • Dismantling of the old transporter at the Clinker hall;

  • Replacing of sound proof plates at the Kiln;

  • Reinstallation of the air blower;

  • Reversing of main drive at Raw Mill;

  • Installation of a new blower at Homo Silo;

  • Modification and erection of chimney;

  • Dismantling, sandblasting, painting and installing of the Rotary Kiln’s gear cover;

  • Replacement of ring inside separator at Cement Mill;

  • Reinforcing of grating floors at the preheater;

  • Reinstallation of old and installation of new belt conveyor;

  • Replacing of hydraulic coupling;

  • Reparation of separator’s gear box at Cement Mill;

  • Installation and mounting of pipes and air slide for the new bag filter at Raw Mill;

  • Design, construction and installation of vibrating hopper;

  • Modification and installation of new fan;

  • Replacement of roller at the Kiln;

  • Replacement of bearings at the Bucket elevator gearbox;

  • Fabrication and installation of gratings at Clinker bunker;

  • Dismantling of old weight feeder and installation of a new rotary feeder;

  • Construction and erection of platform for Shell Scanner;

  • Cleaning, assembling and erection of the stretch hood machine at the Packing Plant;

  • Sandblasting, cleaning and painting of transporter-bridge;

  • Installation of “Xenon overhead HLL System” at the Clinker Hall;

  • Change direction (reverse) of girth and pinion gear for Cement Mill;

  • Replacing of ten cyclone heads at Raw Mill;

  • Reinstallation of old and installation of two new screw conveyors;

  • Reinforcing of the grating floors and modification of handrails at the Preheater tower;

  • Replacement of Marl hopper bottom part;

  • Cleaning of sediments and waste at the top of the cyclones heads at the Raw mill;

  • Dismantling of Roto-pack at Packing Plant;

  • Repairing of damaged plates inside the chamber at Cement Mill;

  • Changing the damaged bags filter at Petcoke Silo;

  • Assembly of the new stretch hood machine at the Packing Plant;

  • Installation of rotor at the Marl Crusher;

  • Cleaning of sediments and waste from the rails at the Clinker hall;

  • Changing the flow direction in the Packing plant / Cement silo;

  • Replacing of the chain of the bucket elevator at Packing Plant;

  • Installation of Kiln’s entrance access ramp;

  • Replacement of motor;

  • Replacement of shell liners at the Raw Mill;

  • Replacing of the motor and dismantling of the hydraulic coupling along with the auxiliary equipment of impact dryer fan;

  • Replacement of slide gate at the Petcoke silo;

  • Replacement of the Chimney's fan motor;

  • Modification and installation of new Clinker Cooler;

  • Replacement of inlet wall & liners at Cement Mill;

  • Construction of a new platform at Clinker Cooler;

  • Installation of main gear;

  • Replacement of plates at the Petcoke feeder;

  • Reinstallation of the separator's motor at Cement Mill;

  • Rebuild of Gearbox;

  • Replacement of ID fan rotor;

  • Rebuild of air compressor;

  • Reparation of fan's motor;

  • Modification and replacement of bucket elevator gearbox with the new type;

  • Modification of the de-dusting system at the Rotopack;

  • Extension of existing platform at the Kiln’s inlet;

  • Dismantling of the ID fan's shaft;

  • Demolition of two vertical pipes at the refuse building at the Packing plant;

  • Replacing of the bridge crane's wheel at the Clinker hall;

  • Reparation of inlet screw at Cement Mill;

  • Reparation of rotor at the Raw Mill;

  • Replacing of gear box of the bucket elevator at the Packing plant;

  • Replacing of the wheels of the old bridge crane;

  • Replacement of the first raw of plates at Cement Mill;

  • Welding at the inlet screw at Cement Mill;

  • Reparation of the hoppers at the Limestone bunker;

  • Maintenance of main gearbox;

  • Replacement of the girth gears bolts at Cement mill;

  • Replacement of the bearing at the Raw mill;

  • Reparation of the Impact Dryer riser duct;

  • Replacement of air compressor at the compressor station;

  • Demolition of old Clinker's hall crane;

  • Replacement of damaged liners at the inlet wall of Cement Mill;

  • Cleaning the area and removal of clinker sediments of Cement Mill long conveyor belt;

  • Modification and installation of new feeders;

  • Removing of the grinding balls between the Mill's shell and the liners wall at Cement Mill;

  • Installation of screw conveyor at separator's filter at Cement Mill;

  • Repositioning of the filter from the top of the silo of Cement Mill #1 to the top of the silo of Cement Mill #2;

  • Demolition of the impact dryer riser duct and installation of new riser duct;

  • Replacement of the explosion vents at the top of Petcoke Silo;

  • Dismantling of old and installation of new Dip Tube at the Preheater;

  • Replacement of damaged plates at the first chamber at Cement Mill;

  • Cleaning / removing sediments from the rooftop of the Kiln’s warehouse;

  • Demolition of old pipes at the building of the clinker line;

  • Reinstallation of old and installation of new monorail crane at the top of Cement Mill building;

  • Replacement of Impact Dryer's motor;

  • Cleaning of belt conveyors;

  • Demolition of old pipe rack;

  • Installation of rubber curtain at the Clinker hall;

  • Replacement of compressor’s motor at Raw mill;

  • Repositioning of air tank from Packing plant to Cement Mill;

  • Replacement of the frame at the Stretch hood machine;

  • Installation of curtain at the limestone bunker at the Villa building;

  • Replacement of blower at the Cement silos;

  • Repositioning/relocating of the bulk tower for cement trucks;

  • Installation of guide roller system at the “Demag” crane at Clinker hall;

  • Replacement of the curved belt conveyor at palletizer at Packing plant;

  • Replacement of the aeration box system of Radimat at Packing plant;

  • Replacement of Cement Mill liners;

  • Demolition of old and installation of new head plates for Kiln's noise ring;

  • Dismantling of old and installation of new sealing system at the Raw Mill;

  • Repair of Impact Dryer gas pipes and cyclones gas pipes;

  • Reinstallation of old and installation of the new ID fan;

  • Reinstallation of old and installation of new bucket elevator at Cement Mill;

  • Reinstallation of old and installation of new ring at the Kiln;

  • Replacement of the bolts at the outlet of the Mill and dismantling liners in the inlet of the first compartment;

  • Replacement of air compressor at the compressor station;

  • Replacement of burner tips at Kiln area;

  • Reinstallation of the first raw of liners at the Raw Mill;

  • Replacement of the bars and reparation of the Clinker Crusher's roof;

  • Replacement of the pads at the third roller station;

  • Replacement of the wheels at the old overhead crane at the Clinker hall;

  • Reparation of drums at Packing Plant elevators;

  • Replacement of the hammers at the Marl Crusher;

  • Replacement of Main Drive at Cement Mill;

  • Dismantling of the motor at the separator at Cement Mill;

  • Dismantling of bag filter at Cement Mill;

  • Reconstruction of the Kiln – subcontractor of company “EMEK”;

  • Reparation of blades from separator fan rotor;

  • Modification of the kiln burner;

  • Replacement the stage (bare shaft) of the main compressor;

  • Modification of the Cement bucket elevator;

  • Replacement of the intermediate shaft;

  • Demolition of the old Kiln's shell section;

  • Demolition of Kiln’s ring

  • Dismantling of the Kiln pinion coupling;

  • Dismantling of the Girth and Pinion Gears from Cement Mill;

  • Installation of bag filter at Cement Mill;

  • Replacement of the bearings at the Kiln's second station;

  • Installation of the new oil scoops;

  • Reversing of the Girth Gear and Pinion Gears at Cement Mill;

  • Replacement of crane's bucket parts;

  • Replacement of damaged liner plates at the first diaphragm at Cement Mill;

  • Replacement of the inlet screw at Cement Mill;

  • Installation of the new safety flaps at gas duct for hot gases at Raw Mill;

  • Rehabilitation of the kiln's first station;

  • Replacement of separator's fan rotor;

  • Replacement of the discharge chute at the Clinker Hall.

CONTACT

CONTACT

Inquiries

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Contact

G. Metal Solutions

Hani i Elezit, Republic of Kosovo

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